Turning Pineapple Waste into Green Gold: How PT Great
Giant Pineapple (Lampung, Indonesia) Harnesses the Global Bromelain Enzyme
Market through Circular Bioeconomy Innovation
ABSTRACT
The pineapple processing industry generates substantial
amounts of biomass waste that may pose significant environmental challenges if
not properly managed. PT Great Giant Pineapple (PT GGP), located in Terbanggi
Besar, Central Lampung, Indonesia, is one of the world's largest integrated
pineapple processing companies, producing considerable quantities of pineapple
cores, peels, and crowns as industrial by-products. An innovative strategy
implemented by the company is the utilization of pineapple cores as raw
material for bromelain enzyme extraction through its subsidiary, PT Bromelain
Enzyme. This review aims to examine the industrial-scale development of
bromelain extraction technology, the characteristics of pineapple core biomass,
production processes, the implementation of circular economy principles, and
opportunities for downstream product diversification. The study employed a
literature review approach based on scientific publications, corporate
sustainability reports, and previous studies related to pineapple waste
valorization. The findings demonstrate that integrating bromelain extraction
technology into an integrated waste management system substantially enhances
the economic value of pineapple biomass. In addition to producing bromelain as
a high-value commercial enzyme, extraction residues can be further utilized for
the production of animal feed, resistant dextrin as a functional prebiotic,
biogas, organic fertilizers, and biodegradable bioplastics. The business model
implemented by PT GGP represents a successful example of circular economy
implementation within a sustainable tropical agro-industrial system. Future
advancements in purification technologies and enhancement of bromelain's
specific enzymatic activity are expected to provide strategic opportunities for
expanding Indonesia's competitiveness in the global pharmaceutical and
biotechnology markets.
Keywords:
Bromelain; Pineapple Core; Circular Economy; PT Great Giant Pineapple;
Agroindustry; Biomass Waste; Waste Valorization; Sustainable Biotechnology.
1. INTRODUCTION
Indonesia is among the world's leading
pineapple-producing countries and has made significant contributions to the
global export market for processed pineapple products. One of the country's
largest pineapple production centers is located in Lampung Province, where PT
Great Giant Pineapple (PT GGP) operates an integrated pineapple plantation and
industrial-scale processing complex. As one of the world's largest integrated
pineapple processing companies, PT GGP plays a strategic role in Indonesia's
agro-industrial sector by producing canned pineapple, pineapple juice
concentrate, and various value-added pineapple products for international
markets (Sutanto & Lubis, 2018).
The rapid expansion of pineapple processing industries
has been accompanied by a substantial increase in biomass waste generation.
During the canning process, only the edible portion of the fruit is utilized as
the primary product, whereas approximately 40–60% of the total fruit biomass is
discarded as processing residues, including peels, cores, crowns, and pomace
(Ketnawa et al., 2012). If these by-products are not properly managed, they may
cause serious environmental problems, including water pollution, elevated
Biological Oxygen Demand (BOD), unpleasant odors, greenhouse gas emissions
resulting from the decomposition of organic matter, and inefficient utilization
of valuable biomass resources.
In recent years, the concept of the circular economy
has emerged as a transformative approach to sustainable industrial development.
Unlike the conventional linear economic model based on the
"take–make–dispose" principle, the circular economy promotes resource
efficiency by converting industrial waste into valuable secondary raw materials
through reuse, recycling, and value-added processing (Geissdoerfer et al.,
2017). Within the agro-industrial sector, this paradigm encourages companies to
maximize biomass utilization while minimizing environmental impacts, thereby
improving both economic performance and sustainability.
One of the most promising examples of circular economy
implementation in the pineapple industry is the valorization of pineapple
processing residues for the production of bromelain, a commercially
valuable proteolytic enzyme. Bromelain is a complex mixture of
sulfhydryl-containing proteases naturally present in various parts of the
pineapple plant, particularly the stem and fruit core (Pavan et al., 2012).
Owing to its remarkable proteolytic activity and broad biological functions,
bromelain has attracted considerable attention across multiple industrial
sectors, including food processing, pharmaceuticals, biotechnology, cosmetics,
textiles, and animal nutrition.
Beyond its industrial applications, bromelain exhibits a
wide range of biological and pharmacological properties, including
anti-inflammatory, anti-edematous, fibrinolytic, antithrombotic,
immunomodulatory, antimicrobial, antioxidant, and anticancer activities
(Chobotova et al., 2010; Maurer, 2001). Consequently, the global demand for
high-purity bromelain has steadily increased, driven by the expanding markets
for functional foods, nutraceuticals, biopharmaceuticals, and enzyme-based
bioprocesses.
Recognizing the substantial economic potential of
pineapple biomass, PT Great Giant Pineapple collaborated with Enzybel
International S.A. to establish PT Bromelain Enzyme, a joint venture
dedicated to the industrial extraction and commercialization of bromelain
derived from pineapple core waste. This initiative represents a successful
transformation of agricultural residues into high-value biochemical products,
demonstrating how industrial waste can become an important source of revenue
while simultaneously reducing environmental burdens. The integration of
bromelain production into the existing pineapple processing chain also
exemplifies the principles of industrial symbiosis, in which the waste
stream from one production process serves as the raw material for another,
thereby increasing overall resource efficiency.
Furthermore, bromelain extraction generates secondary
residues that remain rich in carbohydrates, dietary fiber, cellulose,
hemicellulose, and other bioactive compounds. These residual materials provide
additional opportunities for downstream valorization, including the production
of animal feed additives, resistant dextrin as a functional prebiotic,
biodegradable bioplastics, organic fertilizers, and renewable bioenergy through
anaerobic digestion. Such integrated biomass utilization further strengthens the
sustainability of pineapple agro-industrial systems and supports the transition
toward a zero-waste production model.
This article aims to comprehensively review the
development of bromelain extraction from pineapple core waste at PT Great Giant
Pineapple, Lampung, Indonesia. Specifically, it discusses the characteristics
of pineapple biomass as a bromelain source, industrial extraction and
purification technologies, downstream product diversification, and the
implementation of circular economy principles within an integrated tropical
agro-industrial system. Furthermore, the article highlights future
technological challenges and opportunities for enhancing bromelain production
to strengthen Indonesia's competitiveness in the global enzyme, pharmaceutical,
and biotechnology industries.
2. MATERIALS AND METHODS
2.1 Study Design
This study employed a qualitative case study
combined with a comprehensive literature review to examine the
industrial development of bromelain extraction from pineapple core waste at PT
Great Giant Pineapple (PT GGP), Lampung, Indonesia. The case study approach was
selected to provide an in-depth understanding of the integration between
industrial pineapple processing, bromelain production, and circular economy
implementation within one of the world's largest integrated pineapple
agro-industrial systems. The literature review complemented the case study by
synthesizing scientific evidence on bromelain extraction technologies, biomass
valorization, and downstream utilization of pineapple processing residues.
2.2 Data Sources
The analysis was based exclusively on secondary data
collected from various credible sources, including:
- Peer-reviewed
international journal articles concerning bromelain characteristics,
extraction technologies, purification methods, and industrial
applications;
- Sustainability
reports, corporate publications, and publicly available information from
PT Great Giant Foods (GGF) and PT Bromelain Enzyme;
- Scientific
publications addressing pineapple biomass utilization, agro-industrial
waste management, and circular economy practices;
- Academic
theses, dissertations, and university research reports related to
bromelain production and the valorization of extraction residues into
high-value products;
- Books, review
articles, and industrial reports discussing enzyme biotechnology, biomass
processing, and sustainable agro-industrial development.
Only publications directly relevant to bromelain
production, pineapple biomass utilization, and circular bioeconomy concepts
were included in the analysis.
2.3 Literature Selection Criteria
The literature was selected based on the following
criteria:
Inclusion criteria:
- Publications
focusing on bromelain extraction, purification, characterization, and
industrial applications;
- Studies
investigating pineapple biomass utilization and waste valorization;
- Research on
circular economy implementation in agro-industrial systems;
- Corporate
reports describing sustainability initiatives and biomass management
practices;
- Publications
written in English or Indonesian.
Exclusion criteria:
- Publications
lacking scientific credibility or sufficient methodological information;
- Studies
unrelated to pineapple biomass or bromelain production;
- Duplicate
publications reporting identical findings.
2.4 Data Analysis
A descriptive qualitative analysis was conducted
to synthesize information obtained from the selected literature. The analytical
framework consisted of five sequential stages:
- Identification
of pineapple biomass resources, with particular emphasis on
pineapple cores as the principal source of bromelain enzyme;
- Evaluation of
bromelain characteristics, including its biochemical
properties, biological activities, and industrial significance;
- Assessment of
industrial-scale bromelain extraction technologies, covering
raw material preparation, extraction, clarification, purification, and
drying processes;
- Analysis of
circular economy implementation, focusing on the integration of
bromelain production within PT GGP's waste management system and the
application of industrial symbiosis principles;
- Identification
of downstream product diversification opportunities, including
the utilization of bromelain extraction residues for animal feed,
resistant dextrin, biodegradable bioplastics, organic fertilizers, and
renewable bioenergy.
2.5 Conceptual Framework
The study adopted a circular bioeconomy perspective,
in which agricultural biomass waste is regarded as a valuable renewable
resource rather than a disposal problem. The conceptual framework emphasizes
the transformation of pineapple processing residues into high-value bioproducts
through integrated resource utilization, thereby supporting sustainable
production systems, minimizing environmental impacts, and enhancing economic
value creation.
The framework further integrates the principles of industrial
symbiosis, where by-products generated from one industrial process become
feedstock for another production process, contributing to resource efficiency,
waste minimization, and long-term sustainability within the pineapple
agro-industry.
2.6 Scope and Limitations of the Study
This study focuses specifically on the industrial
development of bromelain extraction from pineapple core waste at PT Great Giant
Pineapple and its contribution to sustainable agro-industrial development. The
discussion covers biomass characteristics, industrial processing technologies,
circular economy implementation, and downstream product diversification.
The study is based entirely on secondary data derived
from published literature and corporate reports. Consequently, it does not
include primary experimental investigations, laboratory analyses, or
quantitative economic evaluations. Nevertheless, the synthesized information
provides a comprehensive overview of current technological developments and
future opportunities for bromelain production within the framework of
sustainable tropical agro-industry.
3. RESULTS AND DISCUSSION
3.1 Potential of Pineapple Core Waste as a Source of
Bromelain
Pineapple (Ananas comosus (L.) Merr.) is widely
recognized not only as an economically important tropical fruit crop but also
as a rich natural source of proteolytic enzymes collectively known as bromelain.
Bromelain was first isolated in the late nineteenth century and has since
become one of the most commercially important plant-derived proteases owing to
its broad industrial applications and diverse biological activities (Maurer,
2001).
Unlike many other commercial proteases that are produced
through microbial fermentation, bromelain can be directly extracted from
various anatomical parts of the pineapple plant. These include:
- the stem (stem
bromelain),
- the fruit
core (fruit or core bromelain),
- the peel,
- the crown,
and
- the fruit
pulp.
Among these tissues, the stem and fruit core contain
relatively high concentrations of active bromelain and have therefore become
the primary raw materials for industrial bromelain production (Ketnawa et al.,
2012). In conventional pineapple processing industries, however, these tissues
are generally discarded as processing waste despite their considerable
biochemical value.
From a biochemical perspective, bromelain belongs to the cysteine
protease family and possesses an active sulfhydryl (-SH) group responsible
for its proteolytic activity. The enzyme catalyzes the hydrolysis of peptide
bonds in proteins, producing smaller peptides and free amino acids (Pavan et
al., 2012). This catalytic property has led to extensive utilization of
bromelain in food processing, pharmaceutical manufacturing, biotechnology,
cosmetics, and agricultural industries.
In addition to its proteolytic function, bromelain
exhibits a wide range of biological activities that have attracted increasing
scientific attention over the past two decades. Experimental and clinical
studies have demonstrated that bromelain possesses:
- anti-inflammatory
activity,
- anti-edematous
effects,
- immunomodulatory
properties,
- antithrombotic
activity,
- fibrinolytic
effects,
- antimicrobial
activity,
- antioxidant
capacity, and
- potential
anticancer properties (Chobotova et al., 2010).
These multifunctional biological characteristics have
substantially increased global demand for bromelain in pharmaceutical
formulations, functional foods, nutraceuticals, and biomedical research.
The increasing industrial demand for bromelain has
shifted attention toward alternative raw materials capable of providing a
sustainable and economically viable enzyme supply. Pineapple processing
residues, particularly fruit cores, represent an ideal feedstock because they
are generated continuously in large quantities throughout industrial
operations. Consequently, pineapple waste should no longer be regarded merely
as an environmental burden but rather as an important renewable biological
resource with significant commercial potential.
Within the context of PT Great Giant Pineapple (PT GGP),
one of the world's largest integrated pineapple processing companies, pineapple
core waste is generated in substantial volumes throughout the year due to
continuous industrial processing. The constant availability of this biomass
provides a reliable and uninterrupted supply of raw material for bromelain
production, thereby overcoming one of the major challenges commonly faced by
enzyme manufacturers—namely, seasonal fluctuations in raw material availability.
Moreover, utilizing pineapple core waste contributes
directly to environmental sustainability by reducing the volume of organic
waste requiring disposal. Instead of becoming a source of environmental
pollution through uncontrolled decomposition, the biomass is transformed into a
high-value industrial product. This conversion exemplifies the principle of biomass
valorization, whereby agricultural residues are upgraded into commercially
valuable products while simultaneously minimizing waste generation.
The valorization of pineapple core biomass therefore
offers multiple advantages. Economically, it creates additional revenue streams
from materials previously considered waste. Environmentally, it reduces organic
waste accumulation, lowers greenhouse gas emissions associated with biomass
decomposition, and improves overall resource-use efficiency. Socially, it
supports sustainable industrial development by creating new employment
opportunities and promoting innovation in the bioeconomy sector.
Consequently, pineapple core waste represents not only an
abundant source of bromelain but also a strategic renewable resource that
supports sustainable industrial development, resource efficiency, and circular
bioeconomy implementation within the pineapple processing industry.
3.2 Development of the Bromelain Industry at PT Great
Giant Pineapple
PT Great Giant Pineapple (PT GGP), located in Central
Lampung, Indonesia, operates one of the largest integrated pineapple
agro-industrial systems in Southeast Asia. The company combines large-scale
pineapple cultivation, industrial processing, and downstream product
manufacturing within a single production network, thereby ensuring a continuous
supply of raw materials and efficient resource utilization.
The industrial processing of fresh pineapple generates
substantial quantities of by-products, including peels, crowns, pomace, and
fruit cores. Among these, pineapple cores constitute one of the most valuable
processing residues because they contain relatively high concentrations of
bromelain while remaining largely underutilized in conventional
fruit-processing industries.
Recognizing this untapped potential, PT GGP established a
strategic partnership with Enzybel International S.A., a leading global
bromelain producer, to create PT Bromelain Enzyme, a joint venture
dedicated to the industrial extraction and commercialization of bromelain
derived from pineapple core waste. This collaboration represents a significant
technological advancement in Indonesia's agro-industrial sector by transforming
agricultural by-products into internationally competitive biochemical products.
The establishment of PT Bromelain Enzyme demonstrates how
industrial innovation can simultaneously generate economic value and address
environmental challenges. Instead of disposing of pineapple cores as organic
waste, PT GGP incorporates them into an integrated production chain where
biomass residues serve as valuable industrial feedstocks.
This production model reflects the concept of industrial
symbiosis, in which the waste stream generated by one industrial activity
becomes the raw material for another manufacturing process (Geissdoerfer et
al., 2017). Such integration substantially improves resource efficiency while
reducing production costs and environmental impacts.
Another major competitive advantage of PT GGP lies in the
continuity of its raw material supply. Unlike many bromelain manufacturers that
rely on seasonal agricultural production, PT GGP benefits from year-round
pineapple processing operations. Consequently, bromelain production can be
maintained consistently throughout the year, ensuring stable enzyme quality,
uninterrupted production schedules, and reliable fulfillment of global market
demand.
Furthermore, the integrated agro-industrial system
enables efficient logistics because pineapple cores are transported directly
from the processing facility to the bromelain extraction plant without
prolonged storage. This minimizes enzymatic degradation, preserves bromelain
activity, and improves extraction efficiency.
Beyond enzyme production, the integration of bromelain
extraction into PT GGP's processing chain creates additional opportunities for
comprehensive biomass utilization. Extraction residues retain considerable
amounts of carbohydrates, dietary fiber, cellulose, hemicellulose, and other
organic compounds that can be further processed into animal feed ingredients,
resistant dextrin, biodegradable bioplastics, organic fertilizers, and
renewable bioenergy.
Accordingly, the industrial development of bromelain at
PT GGP represents more than a successful enzyme production enterprise; it
serves as an exemplary model of sustainable agro-industrial transformation
based on circular bioeconomy principles. By maximizing the value of pineapple
biomass while minimizing waste generation, PT GGP demonstrates how industrial
innovation can simultaneously enhance economic competitiveness, environmental
sustainability, and resource efficiency in tropical agricultural industries.
3.3 Industrial-Scale Bromelain Extraction Technology
The industrial production of bromelain involves a
sequence of carefully controlled unit operations designed to maximize enzyme
recovery while preserving its biological activity. Since bromelain is a
heat-sensitive cysteine protease, each processing step—from raw material
handling to final drying—must be optimized to minimize enzyme denaturation and
maintain product quality. Industrial-scale bromelain manufacturing generally
consists of five major stages: raw material preparation, extraction,
clarification and centrifugation, purification, and drying. Advances in
downstream processing technologies have significantly improved extraction
efficiency, enzyme purity, and production sustainability, enabling bromelain to
meet the stringent quality requirements of food, pharmaceutical, and
biotechnology industries.
3.3.1 Raw Material Preparation
The production process begins with the collection of
fresh pineapple cores generated as by-products from pineapple canning and
processing operations. At PT Great Giant Pineapple (PT GGP), the continuous
processing of fresh pineapples provides a stable year-round supply of pineapple
cores, ensuring consistent availability of raw materials for bromelain
extraction.
Immediately after separation from the fruit, pineapple
cores are transported to the extraction facility under hygienic conditions to
minimize microbial contamination and enzymatic degradation. Fresh biomass is
preferred because prolonged storage can significantly reduce bromelain activity
due to endogenous proteolysis and oxidative deterioration.
The collected pineapple cores are thoroughly washed with
clean water to remove adhering soil particles, fruit debris, and other physical
contaminants. This cleaning step is essential for maintaining product quality
and preventing contamination during subsequent extraction processes.
Following washing, the pineapple cores undergo a series
of mechanical size-reduction processes, including:
- chopping,
- crushing, and
- homogenization.
These operations disrupt the plant cell walls and
intracellular structures, facilitating the release of bromelain localized
within the vacuoles and cytoplasm into the extraction medium. Efficient tissue
disruption substantially increases enzyme recovery by maximizing contact
between intracellular proteins and the extraction solvent.
Industrial homogenizers equipped with stainless-steel
blades are commonly employed to produce a uniform slurry with consistent
particle size. Uniform homogenization improves extraction efficiency by
increasing the surface area available for mass transfer while reducing
variability in enzyme yield.
Throughout raw material preparation, temperature control
remains critical. Processing is typically performed under chilled conditions or
at low ambient temperatures to prevent thermal inactivation of bromelain. In
some industrial facilities, crushed pineapple biomass is maintained below 10°C
before extraction to preserve enzymatic activity and reduce microbial
proliferation.
3.3.2 Extraction Process
Following homogenization, bromelain is extracted from
pineapple biomass using aqueous extraction systems. Water and phosphate buffer
solutions (pH 6.0–7.0) are the most commonly employed extraction media because
they effectively solubilize bromelain while maintaining enzyme stability.
The extraction process is generally conducted under
refrigerated conditions to minimize enzyme denaturation. Bromelain exhibits
optimum catalytic activity at temperatures ranging from approximately 40 to
60°C, whereas exposure to temperatures above 70°C can rapidly
denature the protein and result in irreversible loss of enzymatic activity
(Arshad et al., 2014). Consequently, industrial extraction is normally
performed at temperatures below room temperature.
The homogenized pineapple slurry is mixed continuously
with the extraction medium using mechanical agitators to facilitate mass
transfer between plant tissues and the surrounding liquid. Mixing
parameters—including agitation speed, extraction time, pH, and solvent-to-solid
ratio—are optimized to maximize bromelain recovery while minimizing protein
degradation.
The efficiency of bromelain extraction depends on several
factors, including:
- raw material
freshness,
- particle
size,
- extraction
temperature,
- extraction
pH,
- extraction
duration,
- solvent
composition, and
- enzyme
stability.
Recent studies have also investigated environmentally
friendly extraction technologies such as ultrasound-assisted extraction,
enzyme-assisted extraction, and aqueous two-phase systems, which have
demonstrated improved extraction efficiency while reducing solvent consumption
and processing time.
3.3.3 Clarification and Centrifugation
Following extraction, the crude bromelain solution
contains not only soluble enzymes but also suspended plant fibers, starch
granules, cell wall fragments, pigments, and other insoluble materials. These
impurities must be removed before downstream purification.
The first clarification step typically involves coarse
filtration through stainless-steel screens or filter cloths to remove large
particulate matter. The filtered extract is subsequently subjected to
high-speed centrifugation to separate insoluble solids from the enzyme-rich
liquid fraction.
Industrial centrifugation generally operates at several
thousand revolutions per minute, producing two distinct phases:
- a clear
supernatant rich in soluble bromelain, and
- a solid
residue consisting primarily of cellulose, hemicellulose, lignin, and
fibrous biomass.
The bromelain-rich supernatant proceeds to purification,
whereas the solid residue retains considerable value as a secondary biomass
resource. Rather than being discarded, these residues can be further processed
into animal feed ingredients, compost, biofertilizers, bioplastics, or
renewable bioenergy, thereby supporting circular bioeconomy practices.
Effective clarification is essential because residual
suspended solids may interfere with membrane filtration, chromatography, and
subsequent purification processes. Therefore, optimizing centrifugation
conditions significantly improves downstream processing efficiency and overall
enzyme quality.
3.3.4 Purification
Purification represents one of the most critical stages
in bromelain production because the commercial value of the enzyme depends
largely on its purity, specific activity, and stability.
Several purification strategies have been developed for
industrial bromelain production, including:
- ammonium
sulfate precipitation,
- membrane
ultrafiltration,
- aqueous
two-phase extraction (ATPS),
- ion-exchange
chromatography,
- gel
filtration chromatography, and
- affinity
chromatography.
Among these techniques, ammonium sulfate precipitation
remains one of the most widely used primary purification methods because of its
simplicity, relatively low cost, and ability to concentrate bromelain while
preserving enzymatic activity.
For higher-value pharmaceutical applications,
chromatographic methods are frequently employed to achieve greater enzyme
purity. Ion-exchange chromatography separates bromelain based on differences in
molecular charge, whereas gel filtration chromatography separates proteins
according to molecular size.
In recent years, membrane-based purification technologies
have gained increasing attention due to their environmental advantages.
Ultrafiltration membranes enable efficient concentration and purification of
bromelain without requiring large quantities of chemical reagents. Moreover,
membrane processes generally consume less energy and generate fewer chemical
wastes than conventional precipitation techniques, making them more consistent
with green manufacturing principles (Hebbar et al., 2008).
Aqueous two-phase extraction has also emerged as a
promising purification technology because it combines extraction and
purification into a single operation. This approach offers several advantages,
including higher enzyme recovery, shorter processing time, lower solvent
consumption, and improved preservation of biological activity.
The selection of purification technology ultimately
depends on the intended application of bromelain. Food-grade bromelain
generally requires moderate purification, whereas pharmaceutical and
biotechnological applications demand highly purified preparations with high
specific enzymatic activity and stringent quality control.
3.3.5 Drying
Following purification, the bromelain solution is
converted into a stable dry product to facilitate storage, transportation, and
commercial distribution. Because bromelain is highly sensitive to heat and
moisture, the drying process must preserve its structural integrity and
enzymatic activity.
Two drying technologies are predominantly employed in
industrial bromelain production:
- freeze-drying
(lyophilization),
and
- spray drying.
Freeze-drying is generally regarded as the preferred
method for producing pharmaceutical-grade bromelain because it removes water
through sublimation under low temperature and vacuum conditions. This gentle
dehydration process minimizes protein denaturation and preserves enzymatic
activity, resulting in a highly stable product with extended shelf life.
Despite its superior product quality, freeze-drying
requires substantial capital investment, prolonged processing time, and
relatively high operating costs. Consequently, its application is generally
limited to high-value pharmaceutical and biotechnology products.
In contrast, spray drying offers a faster and more
economical alternative suitable for large-scale industrial production. During
spray drying, purified bromelain solution is atomized into fine droplets that
are rapidly dried by hot air, producing a free-flowing powder. Although this
technique is more cost-effective, elevated drying temperatures may partially
reduce enzyme activity if operating conditions are not carefully optimized.
Recent technological developments have focused on
improving enzyme stability during drying through the incorporation of
protective carriers such as maltodextrin, trehalose, dextran, and various
encapsulating agents. These stabilizers reduce thermal stress, minimize protein
aggregation, and enhance the storage stability of dried bromelain preparations.
Ultimately, the choice between freeze-drying and spray
drying depends on the intended commercial application, required enzyme
activity, production scale, and economic considerations. High-purity
pharmaceutical bromelain generally favors lyophilization, whereas food-grade
and industrial bromelain are more commonly produced using optimized
spray-drying technologies to balance product quality with manufacturing
efficiency.
4. CONCLUSION
The industrial development of bromelain extraction from
pineapple core waste at PT Great Giant Pineapple (PT GGP), Lampung, Indonesia,
represents an outstanding example of how circular economy principles can be
successfully implemented within the tropical agro-industrial sector. By
transforming pineapple processing residues into high-value bromelain enzyme, PT
GGP has demonstrated that agricultural waste can be converted into an
economically valuable bioproduct while simultaneously reducing environmental impacts
associated with organic waste disposal.
The study highlights that pineapple cores constitute an
abundant and sustainable source of bromelain due to their relatively high
enzyme content and continuous availability throughout industrial pineapple
processing. The integration of bromelain production into PT GGP's existing
processing system ensures a stable supply of raw materials, improves resource
utilization efficiency, and creates additional economic value from materials
that were previously regarded as industrial waste.
Industrial-scale bromelain production involves a sequence
of optimized processing steps, including raw material preparation, aqueous
extraction, clarification and centrifugation, purification, and drying. Each
stage plays a critical role in preserving enzyme activity and determining the
quality of the final product. Recent advances in membrane separation, aqueous
two-phase extraction, chromatographic purification, and enzyme stabilization
technologies have further enhanced production efficiency while supporting
environmentally sustainable manufacturing practices.
Beyond bromelain production, the remaining extraction
residues retain considerable economic potential. Their utilization for
manufacturing animal feed ingredients, resistant dextrin, biodegradable
bioplastics, organic fertilizers, and renewable bioenergy exemplifies an
integrated biomass valorization strategy that maximizes resource efficiency and
supports zero-waste industrial systems. Such an approach strengthens the
implementation of industrial symbiosis and reinforces the transition toward a
sustainable circular bioeconomy.
The business model adopted by PT GGP and PT Bromelain
Enzyme illustrates how technological innovation, integrated biomass management,
and sustainable resource utilization can simultaneously improve industrial
competitiveness and environmental performance. This integrated production
system may serve as a valuable reference for other tropical agro-industries
seeking to enhance sustainability through waste valorization and high-value
bioproduct development.
Looking forward, further improvements in environmentally
friendly extraction technologies, high-efficiency purification systems,
nanoencapsulation, enzyme stabilization, and artificial intelligence-assisted
process optimization are expected to further increase bromelain quality,
production efficiency, and market competitiveness. These technological
advancements will play an increasingly important role in expanding Indonesia's
participation in the global enzyme, pharmaceutical, biotechnology, and functional
food industries while contributing to the achievement of sustainable industrial
development goals.
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Bromelain Enzyme. Fakultas Teknologi Pertanian, Universitas Brawijaya.
Universitas Padjadjaran. (2025). Pengembangan
Resistant Dextrin Berbasis Limbah Pengolahan Bromelain PT GGP. Bandung:
Fakultas Teknologi Industri Pertanian, Universitas Padjadjaran.
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